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Applies To: All Models
Body Repair News
April 2014
1of 2
© 2014 American Honda Motor Co., Inc. – All Rights Reserved
BBN 51268 (1404)
REVISED WELDING GUIDELINES
Approved Welding Methods:
MAG butt welding is now an approved repair method for
steel parts up to and including 780 MPa.
The previous limit for butt welding was 590 MPa.
The table at right lists approved welding methods.
To minimize the heat affected zone (HAZ), butt welds
on 780 MPa steel must be done as quickly as possible,
while maintaining adequate penetration.
MAG welding is never allowed on 1,500 MPa (hot stamp)
steel parts.
When doing STRSW or MAG plug welding, apply a
weld-through primer (spot sealer) to bare steel areas
being welded and wipe off any excess. Use approved
respiratory protection when working around these primers.
Refer to the body repair manual for complete information.
MAG Welding Wire Selection Guidelines:
Welding wire used during high strength steel repair must
have a tensile strength equal to, or greater than, the lowest
tensile strength of the parts being welded.
Typical ER70S-6 wire has a minimum tensile strength
of 70 ksi (483 MPa). This wire can be used when welding up to
440 MPa steel parts.
The table shows the relationship of steel tensile strength (MPa)
to the minimum welding wire tensile strength (ksi).
Bosch DS980J solid welding wire has a rated tensile strength of
1,011 MPa (147 ksi). This wire, or equivalent, may be used when
doing approved MAG welding methods on steel parts up to 980 MPa. .
Bosch DS980J wire is supplied in 4.4 lb. (2 kg) spools and may be
ordered online through the Acura Tool & Equipment Program.
Steel Part Tensile
Strength (MPa)
Welding Method
Spot
Weld
MAG Welding
Plug Butt
<590 
590 
780 
980  X
1,500 XX
Welding Methods For Steel Parts
( = Approved X = Not Approved)
OVERVIEW
In response to requests from the collision industry as the amount and tensile strength of steels used in our
vehicles increase, Acura has made some significant changes to the approved welding methods and parts
sectioning guidelines published in the body repair manuals. These changes will be integrated as each model’s
body repair manual is revised. The changes described here apply to all models and supersede previously
published information.
Body Repair Manual Welding & Sectioning Guideline Revisions
Steel Tensile (MPa) Wire Tensile (ksi)
590 86
780 113
980 142
(1,000 psi = 1 ksi)
Bosch DS980J
Solid Welding Wire
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1 2

Inhaltsverzeichnis

Seite 1 - Body Repair News

Applies To: All ModelsBody Repair NewsApril 20141of 2© 2014 American Honda Motor Co., Inc. – All Rights ReservedBBN 51268 (1404) REVISED WELDING GUIDE

Seite 2

2of 2© 2014 American Honda Motor Co., Inc. – All Rights ReservedREVISED SECTIONING (CUT AND JOINT) GUIDELINESReplacement of steel parts at factory sea

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